The first step in a new phase of production modernization
The first step in a new phase of production modernization
At CEMVIN, we are constantly working on improvements and innovations that allow us to improve the quality of our products and production, improve service and optimize production to save the environment. And that's why we want to share with you the joy of a new addition to our production hall in Černousy.
The main changes and their reason
At the end of September, we managed to implement a new component in the production process — two-chamber separator from the Austrian manufacturer MLF. This new separator represents a significant step forward for our production lines and is an essential part of the upcoming modifications that aim to further streamline production.
The original separator had several major flaws that negatively affected the stability and efficiency of production. During operation, the aspirated mixture from the production line flowed through it into the vacuum pump, which led to gradual abrasion of the equipment and threatened its permanent wear. Also, the production mixture with cement content settled in the vacuum pump and it was therefore necessary to clean it very often. In addition, the old system depended on manual descaling performed by our operators, which was time-consuming and increased the likelihood of human error.
Technological innovations and their impact
The key production improvement with the new separator is automated dewatering system, which takes place at an interval of every 4 seconds. At the same time, thanks to two separator vessels separated by an automatically closing valve, we have a stable vacuum pressure on the felt of the machine unlike the previous state.
The results are noticeable after a week of using the separator — thanks Stable vacuum We are able to increase the production rate by 10-15% with automatic descaling, without the need for additional investments in equipment.
In addition, we have seen other positive effects, especially in the area of reducing the wear of our devices. Due to the fact that it now flows into the vacuum pump only pure aerosol, there is a reduction in the risk of wear or damage to the equipment, which prolongs the life of our machines and reduces the cost of their maintenance.
Outlook for the future
Despite the fact that we have achieved a significant improvement thanks to the new separator, we certainly do not stop innovation in CEMVIN. Our next ambition is the commissioning of a second screen bath, which will allow us to achieve further increase in production capacity. We believe this next phase of modernization will bring us even greater efficiencies and enable us to respond to the increasing demand for our products
Conclusion
The new separator is just one of the steps we have taken to make our production faster, more efficient and more environmentally friendly. In the future, we plan to further optimize our production processes, which will allow us to move even further in automation, sustainability and production efficiency. Our priority remains to continuously improve product quality, reduce environmental impact and deliver innovations that benefit both our customers and the entire industrial sector. And the current results suggest that we are on track.
